Certified quality management system
Hipot Tester UH36-TM
€3,650.00*
Details
+49 421 277 9999
Product information "Hipot Tester UH36-TM"
The UH36-TM is a high-voltage test instrument (hipot tester) with turbo mode for AC high-voltage testing with test voltages from 100 to 5,000 V AC, test currents from 0.5 to 100 mA and a power of more than 500 VA. The test voltage is regulated and the high voltage is potential-free, which makes the unit suitable for operation with test guns. The turbo mode enables high-speed testing for series production. A ramp function as well as contact and cable break monitoring support reliable test processes, and the safety circuit is designed in accordance with EN 50191. The unit is suitable for stand-alone operation as well as remote control via PC software or customer-specific applications.
Highlights
- HV AC - high-voltage test: 100 - 5,000 V AC, 0.5 - 100 mA, potential-free, ramp, discharge monitoring, contact monitoring
- Turbo mode for high-speed testing: total test time 300 ms + 10 % at 150 ms test time
- Shutdown via limit value and peak detection
- Ramp function, keypad lock, minimum current monitoring
- Remote controllable (ASCII, Windows DLL, .NET Framework Assembly, DataView)
- Source-sense operation, automatic start for test guns
- Contact and cable break monitoring
- 15 freely programmable parameter sets
- Fault indication: acoustic, optical and via interface
- Safety circuit with two positively guided safety relays
Benefits of turbo mode for series testing
The turbo mode is ideal for production environments with short cycle times and high volumes of test objects. It is important that the test objects have a nearly identical capacitance. The special software enables a total test time of 300 ms + 10 % at a test time of 150 ms, provided the unit is operated purely digitally via PLC with contact-triggered start.
Applications & industrial scenarios
- Fast HV series testing: optimized for high repetition rates, short ramp and discharge times
- Fixed test object: ideal for consistent contacting
- Component testing, e.g. contact terminals
Technical data and standards
Test voltage |
|
| Adjustment range: | 100 - 5,000 V AC |
| Resolution, digit: | 10 V |
| Measurement uncertainty, accuracy: | 1 % of reading +/- 2 digits |
| Voltage frequency: | 50 Hz / 60 Hz, mains dependent |
| Waveform: | sinusoidal according to EN 61180, mains dependent |
| Voltage stability: | regulated output voltage, PI controller |
| Power: | > 500 VA |
| Zero-voltage switch: | test voltage is switched on and off at the zero crossing |
| Ramp function: | freely programmable |
| Actual value display: | LED display 13 mm, red |
| Set value display: | LED display 10 mm, red |
Test current |
|
| Adjustment range, limit: | 0.5 - 100 mA |
| Resolution, digit: | 0.1 mA |
| Measurement uncertainty: | 1 % of reading +/- 3 digits |
| Short-circuit current: | > 200 mA / > approx. 1,100 V |
| Burn function: | visualization of the faulty location (max. burn time 1 s) |
| Actual value display: | LED display 13 mm, red |
| Set value display: | LED display 10 mm, red |
Test time |
|
| Test time adjustment range: | 1 s - 99 min, endless |
| Ramp time adjustment range: | 0.5 s - 99 s |
| Resolution up to 10 s: | 0.1 s (digit) |
| Display resolution > 10 s: | 1 s |
| Measurement uncertainty: | +/- 1 digit |
| Start of test time: | Test time only starts once the test voltage has been fully reached |
| Minimum test time: | 1 s |
| Actual value display: | LED display 13 mm, red |
| Set value display: | LED display 10 mm, red |
Extended functions |
|
| Ramp function: | The voltage ramp is freely programmable. The voltage is ramped up to the desired test voltage, and only then does the test time begin |
| Breakdown voltage detection: | The voltage value at which a fault was detected is held flashing in the display |
| Fault detection: | Shutdown via limit value and peak detection |
| Contact monitoring: | Monitoring of the contact to the test object with a suitable contacting device (4-pole) |
| Cable break monitoring: | Monitoring of the test leads for interruption |
| Minimum current monitoring: | Monitoring of a preset minimum current during the test |
| Automatic start: | The ETL test gun HTP06C monitors the contact to the test object via a special hardware design |
| TM function (turbo mode): | Special software for turbo mode: total test time 300 ms + 10 % at 150 ms test time. Prerequisites: start via contact monitoring, unit is in the state “Turbo function active”, purely digital operation with PLC via digital interface (PASS, FAIL, IN OP) with semiconductor outputs |
| Current and voltage measurement: | directly on the high-voltage side for precise test results |
| Potential-free operation: | high voltage is potential-free, a prerequisite for operation with test guns and maximum safety for the operator |
Standards and electrical safety |
|
| EN 61010-1: | Safety requirements for electrical equipment for measurement, control and laboratory use |
| EN 61326-1: | Electrical equipment for measurement, control and laboratory use – EMC requirements |
| EN 61000-3-3 / EN 61000-3-2: | Electromagnetic compatibility (EMC) |
| EN 50191: | Erection and operation of electrical test equipment |
| Pollution degree: | 2 |
| Protection class: | 1 |
Device properties
General device data |
|
| Supply voltage: | 230 V, 50 Hz / 60 Hz |
| Mains connection: | Schuko plug |
| Supply voltage tolerance: | +/- 10 % |
| Current consumption: | max. 8 A |
| Fuse: | 8 A, T, 5 x 20 mm, 250 V |
| Displays: | LED, permanent display of set and actual values |
| Setting of test parameters: | manually or fully automatic via interface (Windows DLL, ASCII, C#, .NET Framework Assembly, DataView) |
| Storage of test parameters: | 15 freely programmable parameter sets |
| Fault signalling: | acoustic, optical and via interface |
| Outputs on the front panel: | 2 x high-voltage outputs (2-pole) |
| Dimensions (W x H x D): | 308 x 168 x 273 mm |
| Weight: | approx. 15.8 kg |
| Housing: | plastic, RAL 7035 |
| Standard scope of delivery: | operating instructions, mains cable, safety circuit plug |
| Calibration: | factory calibration incl. calibration certificate, DAkkS calibration optionally available |
Environmental conditions |
|
| Housing: | IP20 |
| Humidity: | max. 80 %, non-condensing |
| Permissible temperature range: | +5 to +40 °C |
| Max. altitude above sea level: | 2,000 m |
| Cooling: | passive, active cooling optionally available |
Operation, start options & interfaces
Advanced device setup |
|
| Ramp function: | individually configurable |
| Ramp options: | ramp time and type of ramp decay configurable |
| Keypad lock: | individually configurable |
| Signal configurator: | individual configuration of the digital result outputs |
| Buzzer options: | individual configuration of the acoustic signals |
| LED display: | brightness of display elements adjustable |
| Start options: | individual configuration of start modes |
| Language and mode selection for external printer: | printout on PASS, FAIL, always or disabled; formats: strip printout or CSV format |
Start options for the test |
|
| Start and stop signal via test gun: | Special automatic start in 4-wire technique. The test starts (test voltage is switched on) only once both test guns are safely in contact |
| Start via safety circuit: | Test start by closing the test cage |
| Start button on the device: | Test start via button on the front panel |
| Start via serial interface: | Start triggered by a superordinate controller (PLC or PC) |
| Start via digital interface: | Start via digital I/O, e.g. PLC, foot switch, push button, etc. |
Interfaces |
|
| Control / digital I/O: | Digital interface for connecting a PLC, foot switch or a result/operating panel with signals such as start, stop, result PASS/FAIL and test running |
| RS232 / PC interface: | For connection to a PC. All test parameters can be set from the superordinate controller; the desired test set values are set automatically by the device. The interface also allows continuous data acquisition and status monitoring. On the PC side, the DataView data management package or a driver (Windows DLL, ASCII, .NET Framework Assembly) is available for own PC applications |
| RS232 / ASCII printout: | For direct connection to a terminal program or a protocol printer. As an alternative to PC remote control, the tester continuously transmits the results in ASCII format. The printout language is adjustable |
| CAN interface: | For expanding the test system with additional features and further extension stages. Any number of ETL devices and CAN components can be linked and remote-controlled via this interface |
Connections - test objects & safety components
| High-voltage outputs: | Contacting via 2 potential-free high-voltage outputs (HV panel-mount sockets HVS06C). Each output is 2-pole (outer Ø 6 mm, inner Ø 2 mm). In an automated environment, contact monitoring can thus be achieved |
| Safety circuit: | For implementing the suitable safety circuit according to EN 50191, designed with two positively guided safety relays. 3 different wiring options are available for standard-compliant testing with test guns, a test cage or within a transfer line |
| Signal light connection: | For connecting a signal light combination with one red and one green beacon according to EN 50191 |
Scope of delivery
- Operating instructions
- Mains cable
- Safety circuit plug
Related products
- Devices: hipot testers 36 series
- Signal lamp: red / green
- Conforming to all standards: VDE0104, EN50191
- Status:
- READY FOR OPERATION
- READY TO SWITCH ON
- IN OPERATION
- Voltage: 230V
- Cable length: 2m
- Standard-compliant, multi-vendor calibration based on ISO 17025
- Calibration of Hipot Tester / HV tester
- Traceable to DKD
- Cleaning and adjustment
- Repair service
- HV cable, 2-pole, blue (D = 9.6 mm)
- HV plug HVP06C (D = 6 mm), 2-pin, for plugging into the test instrument
- Opposite end with 4 mm lamella plug, e.g. for attaching a test clamp
- Max. operating voltages: 7 kV AC / 10 kV DC, max. 10 A
- Selectable cable length: 2 m, 3 m, 5 m or 10 m (other cable lengths on request)
- Triangle design
- With flash arrow
- Material: plactic
- Size: 200mm x 200mm
- Colour: yellow/black
- DIN 40008
- Drivers, example programs and programming manual
- Functions: high-voltage test, protective earth test, insulation test, current consumption test, 2-wire/4-wire, user interface, external relay matrix
- Compatible devices: UH36, UB36, UG36, RS36, MR36, ST400
- With safety socket and test nipple
- For easy testing of test objects
- In plastic casing
- Including cable set for safety tester ST400 series
- Dimension (W/H/D):
Outside: 670 / 515 / 495 mm
Inside: 565 / 350 / 450 mm - Viewable transparent swinging hood
- Damping gas spring incl. final pos. damping
- Safety limit switch
- CE conform with EN 50191
- Side mounting for test waggon or table
- Ergonomically placed
- HV probe type: HTP
- Side: right
- Colour: white
- Devices: 28, 36 & 400
- Wide grip: brass
- Toothed jaws
- Bonding: 30 mm
- For laminated plug
- Rectangle design
- "Danger High Voltage"
- Material: plactic
- Size: 74mm x 210mm
- Colour: yellow/black
- EN50191 / DIN 40008
- Including cable-set for hipot tester:
36 series (UH36/UX36) - Ergonomically design
- Push-start-buttons: 2
- Normed distance between buttons
- Connecting cable: 2.5 m
- HV Tester: UB36, UG36, UH36, UX36
- Start via control-IO
- With plug: SUB-D 9-pole
- Access to control interface
- Cable length: 2m
- Conforming to all standards
- Emergency stop for tester
- Load: 16 A
- Cable length: 5 m
- Robust 2-wire matrix
- Measuring points freely connectable
- Test connection via Harting plug
- Continuity tests
- High voltage tests
- Insulation resistance tests
- Surge voltage tests
- Rectangle design
- "No unauthorised entry"
- Material: plactic
- Size: 200mm x 300mm
- Colour: red/white
- Remote control of Series 36 devices
- Create and edit test plans
- Menu-guided test plan selection: mouse/keyboard/scanner
- Administrator administration and user management
- Visualized test run and storage of reports
- Compatible devices: UH36, UX36, ZPA36
- Export formats: XML, PDF, CSV, HTML
- Remote control via: RS-232
- Languages: German, English
- Operating system: Windows
- Portable posts chain
- Convex base plate
- Colour: Yellow-Black
- Two-parts
- Height: 1100mm / D=32cm
- Drivers, example programs, and programming manual
- Functions: high-voltage test, protective earth test, insulation test, current consumption test, 2-wire/4-wire, user interface, external relay matrix
- Compatible devices: UH36, UB36, UG36, RS36, ST400
- With safety socket
- For easy testing of test objects
- L and N bridged/connected
- In plastic casing
- Including cable set for safety tester ST400 series
- Dimension (W/H/D):
Outside: 450 / 515 / 495 mm
Inside: 360 / 350 / 450 mm - Completely mounted and wired for plug&play
- PVC design-housing
- Viewable transparent swinging hood
- Damping gas spring
- Safety limit switch
- CE conform with EN 50191
- Side mounting for test waggon or table
- Ergonomically placed
- HV probe type: HTP
- Side: left
- Colour: white
- Log printer in own plastic table casing
- Not to be built-in.
- Baud rate 9600
- HV test gun HTP06C with automatic start, contact check and cable break monitoring
- HV cable, 2-pole, blue (D = 9.6 mm)
- Without HV plug for plugging into the test instrument, open cable end
- Max. operating voltages: 7 kV AC / 10 kV DC, max. 10 A
- Selectable cable length: 2 m or 3 m (other cable lengths on request)
- Devices: 36 series
- Mounted on test trolley
- Total hight of lamps 1850mm
- Standard: EN 50191, VDE0104
- Lights: Red/Green
- Function: operation, switch on, ready
- Cable length: 2m
- HV test gun with automatic start, contact check and cable break monitoring
- HV cable, 2-pole, blue (D = 9.6 mm)
- HV plug HVP06C (D = 6 mm), 2-pin, for plugging into the test instrument
- Max. operating voltages: 7 kV AC / 10 kV DC, max. 10 A
- Start signal generated when pressed against the test object; high voltage only switches on after contact (with suitable test instrument)
- Tungsten test probe (10 mm, extendable), retracted into an arc-resistant Teflon shaft between tests
- Trigger secured against accidental actuation
- Selectable cable length: 2 m, 3 m, 5 m or 10 m (other cable lengths on request)
- HV Tester: UB36, UG36, UH36, UX36
- With foot protection cover
- Start via control-IO
- With plug: SUB-D 9-pole
- Access to control interface
- Cable length: 2m